Rail Cutter

Rail Cutter

A rail cutter is usually called a railway cutting machine or an abrasive rail cutter. It precisely cuts railroad rails to the specified length by the powered cutting disc to adapt to the varied requirements of work scenarios such as new line building, maintenance, and urgent repairs. As a piece of frequently used rail maintenance equipment, the precision and efficiency of the rail cutting machine directly affect the progress and quality of the railway project. Also, it is vital for the stability and safety of railway lines. According to the power source, there are internal combustion rail cutters, electric rail cutters, hydraulic rail cutters, and lithium battery rail cutters. They fit various working sites and cutting requirements. We have a complete product range of these types, which can meet demands for various applications, including railway construction and maintenance, track repair and replacement, and construction and renovation of railway infrastructure.
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Rail Cutter

Usage: Cutting railroad tracks to the supposed length

Verification: CE, CRCC

Type: hydraulic, internal combustion engine, electric, battery

Product classification and comparison of applicable scenarios

Type Drive mode Main advantages Applicable scenarios
Internal combustion rail cutting machine Gasoline/diesel High power, no power supply required, CE certification, safety guarantee Field construction, emergency repair, and mountain railways
Electric rail cutting machine External power supply Stable, suitable for long-term work, high cutting accuracy Factory workshop, power station
Lithium battery cutting machine Lithium-ion battery Environmentally friendly and quiet, fast start, easy to carry Subway, urban rail, tunnel, night operation
Hydraulic cutting machine Hydraulic drive Stable and efficient, strong, and continuous working ability Heavy-load line transformation, high-frequency cutting demand scenarios

product-541-238product-346-237

Abrasive rail cutter for sale

NQG 5Ⅲ abrasive rail cutter

NQG-5Ⅲ rail cutting machine is CE & CRCC certified, and can be used for railroad rails from 43kg/m to 75kg/m. The cutting section quality follows railway industrial standards. It has two swing handles and a structure. The cutting time is less than 2 minutes. The utility rate of cutting discs is high, and the price is low. It has features of safe and easy operation, which can not only walk on the road but also on the track. It is indispensable equipment for railway overhaul, medium maintenance, and emergency repair. It can operate in various weather conditions such as high temperatures, severe cold, dust, rain, and snow. No cables are required, suitable for remote mountainous areas and environments without electricity. Modular design, universal accessories, worry-free after-sales.

Internal combustion engine Model::HONDA GX200; Power: 4.8kW Rotaional speed: 3600r/min
Cutting disc (main shaft) grinding wheel spindle: 3350r/min; size: φ400´φ32´4: Max. working linear speed: ≥80m/s;
Cutting time 60kg/m rail, ≤120s
Use frequency of cuttthe ing disc 50kg/m ≥4times;60kg/m ≥3times;
Total weight 45kg
Dimension

670´600´510mm

NQG 5.8 abrasive rail cutter

NQG-5.8 rail cutting machine is suitable for railroad tracks ranging from 43kg/m to 75kg/m. The cutting section quality conforms to rail industry standards by using this machine. It is an ideal tool for railway line heavy haul, ordinary maintenance, and emergency repair. It has the advantages of quick cutting, high utilization rate of cutting disc, easy to operate and carry, safe to use, and wide adaptability.

Engine Briggs & Stratton XR950/Honda GX200
Power 4.8 kW
Axis rotation ≥ 120 rpm
Sockets 2
Socket center distance 234 ± 0.5 mm/214 ± 0.5 mm
Tightening torque 80-350 N·m
Max. loosening torque 700 N·m
Weight 90kg
Dimensions 1260*5400*915(mm)

 

LQG-750 li battery rail cutting machine

Lithium Battery Powered 

LQG-750 Li-battery rail cutting machine (metro tunnel special rail saw)

This rail cutting machine is powered by a lithium battery, which inherits the advantages of fast cutting speed, low energy consumption, low noise, high cutting section quality, simple operation, easy to move, safe use, and wide application. This model is suitable for cutting 60kg/m of rail.

Motor Power: 0.75 kW;
Speed: 2880r / min
Band saw blade Spindle speed: 115r /min
Specification 19 * 0.9 * 1915
Cutting time 60kg / m rail,≤120s
Use frequency of band saw blade 60kg / m rail ≤ 120s
Number of usage(disc) 60kg / m, use≥10 times
Total weight 48kg

 

QG-3II/QG-4II electric abrasive rail cutter for sale

QG-3II/QG-4II electric abrasive rail cutter

This electric-powered abrasive rail cutter has key benefits such as a stable power supply and smooth incision. The cutting speed is fast, the cutting disc has a high utilization rate, and the cutting section quality is high. What's more, it is a simple operation, easy movement, safe use, and a wide application range.

Electric Motor Power: 3.0 kW; Speed: 2850r / min;(cast iron shell 2870r / min)
Band saw blade Spindle speed: 115r / min Specification 19 * 0.9 * 1915
Disc grinding wheel (spindle) Spindle speed : 3060r / min (3080r / min);Specification: Φ 400 × 4 × Φ 32mm;Linear speed ≥ 70s / M (80s / M recommended)
Cutting time 60kg / m rail ≤ 120s
Number of usage(disc) 50kg /m rail, usage ≥ 4 times;60kg /m rail, usage ≥ 3 times
Whole machine weight cast aluminum shell motor ≤ 54kg (cast iron shell motor ≤ 64kg)

 

product-711-657

Internal Combustion Rail Cutting Machine  Model: K1270

A. Scope of Application

K1270 Internal combustion rail cutting machine is a portable track maintenance machine for rail cutting. With the imported small gasoline engine as the power, the power is transferred to the grinding wheel shaft through the belt pulley, which drives the cutting wheel to rotate and realizes the purpose of cutting the rail. The main engine and the rail clamping device can be decomposed and easy to carry. It has the advantages of small volume, light weight, fast cutting speed, high precision of cutting section, reliable and convenient use of the clamping rail, and so on. The machine is suitable for 43~75kg/m various types of rail.

B. Main Technical Parameters

1. Gasoline engine: two-stroke, air-cooled , single-cylinder

2. Power: 5.9kw

3. Grinding wheel: double reinforced wire mesh

4. Maximum linear velocity: 100m /s

5. Rated R.M.P : 5100 ± 100r / min

6. Grinding wheel size: φ 350 × φ 25.4 × T 3.8 / 4.2mm

7. Cutting accuracy: a. Vertical deviation between incision and longitudinal direction of the rail: ≤0.40mm b. Plane deviation between bidirectional cutting interface: ≤0.35mm

8. Cutting depth: 125mm

9. Cutting time: ≤ 120s ( for 60kg/m rail)

10. Machine weight: 28kg

11. Fuel tank capacity: 1.25L

12. Overall size: 850 × 480 × 500mm

Key benefits of Liaoning Ustyle Equipment Co.,Ltd. rail cutter

 

 

 

Get Customized Solutions

Full-scenario adaptation · Full power system coverage

We provide a full range of internal combustion, electric, lithium battery, and hydraulic models to meet the cutting needs of different operating scenarios such as urban subways, wild mountainous areas, factory workshops, tunnels, and bridges.

Efficient cutting · Accurate and reliable

Adopting high-performance cutting discs and optimized transmission structure design, the incision is vertical, neat, and has small thermal deformation, which meets the precision requirements of welding rails or turnout installation.

Compact structure · Single-person operation

The equipment is lightweight in design and equipped with portable handles or mobile wheels, which support single-person rapid deployment and operation on site, greatly improving the efficiency of emergency repairs.

Quick start · Easy operation

Whether it is electric, internal combustion, or lithium battery models, they all support quick start design, without complex debugging, and can be used on-site.

Adapt to complex environments

The equipment has good dust, rain, and shock resistance, and can operate stably in harsh environments such as high temperature, low temperature, high humidity, and sand and dust.

Safety guarantee · Reliable quality

Key components use branded engines, motors, or electronic control systems; Multiple models have passed CE certification and meet international safety standards; Equipped with protective covers, safety locks, and other devices to ensure the personal safety of operators.

Easy to maintain · Universal accessories

The structure is modular and easy to disassemble and assemble. The core components are highly compatible, and the accessories are in sufficient supply, which reduces maintenance costs and increases the life of the equipment.

Strong customization capabilities

Supports customization of cutting depth, bracket structure, battery capacity, engine brand, etc., according to customer requirements to adapt to different countries and railway system standards.

Strong export strength · International certification

Multiple products have passed CE, ISO, and other international certifications and are exported to Southeast Asia, Africa, Central Asia, South America, and other regions, supporting multi-language instructions.

Factory direct supply · worry-free after-sales service

Factory direct supply, transparent price; Provide technical support, operation training, and accessories supply; Domestic support for door-to-door service, overseas support for remote guidance + video docking.

hydraulic abrasive rail cutter supplier

Intelligent Hydraulic Rail Fat Edge Cutting Machine

This equipment is a new product that combines hydraulic, electromechanical, cooling, cutting, and automatic operation. Its features include easy operation, dependable safety performance, portable equipment, high operation efficiency, accessible access, and a remote control function. It is especially suitable for cutting the fat edge of railroad rails.

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